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Reference Number:
USA_3817
Job Description:
Improve system performance by increasing the reliability of all plant equipment including process, packaging, material handling, and utility systems.
Identify, implement, and communicate productivity improvements corporate wide.
Act as a technical consultant for new capital expenditures to ensure maintainability and reliability has been optimized to achieve the lowest life cycle cost (LCC) and highest equipment availability possible.
Condition Based Monitoring
1) Become familiar with technologies and implement
a) Vibration analysis, oil analysis, ultrasonic inspections, infrared, acoustic emissions, motor circuit analysis, and non-destructive testing
2) Support the program
3) Utilize CMMS system to schedule activities
4) Become familiar with and review data collection system information (CIM21, MQIS, DT Analyst)
5) Become familiar with non-traditional PdM tools (metal detectors, sensors, etc.)
Failure Analysis & Prevention Program
1) Become familiar with and participate in failure analysis programs such as FMEA, Why/Why Analysis, Cause Mapping, and RCA.
2) Failure Forensics: Develop a skills set and coordinate resources for analyzing failures.
3) Failure Prevention: Learn how operational, preventive, and other standards are in place and are executed.
Reliability Measures
1) Understand MTBF, MTTR, availability.
2) Promote and track reliability growth. Become familiar with the plant metrics and communicate them.
SUPPORT ACCOUNTABILITIES
Plant/Operations Continuous Improvement Programs
Become familiar with:
1) System performance and the gap analysis process
2) TPM, Lean Manufacturing, RCM, and others
3) Preventive maintenance.
Plant Maintenance Measures
1) Become familiar with maintenance metrics and how they are used to improve c.)
Maintenance Program Development
Become familiar with:
1) Maintenance short and long term goals and how they are set.
2) Required maintenance skills, assessments, and training resource identification.
3) Relationships between maintenance, engineering, and operations and their priorities.
4) Maintenance culture and its strengths and opportunities.
5) CMMS system
6) PME program
7) RCM process
Additional duties as assigned.
Bachelors degree in Engineering. At least two years of experience in maintenance, reliability.
Experience in manufacturing.
Recognized technical capability, equipment and component knowledge, and practical experience and technical capabilities in the following areas:
1) Materials: metals, plastics, elastomers, composites, coatings, etc.
2) Fabrication methods.
3) Dimensional tolerances
4) Fastening and joining: methods and materials
5) Pneumatics, hydraulics, and mechanical power transmission
1) Teaching and training ability
2) Communication: verbal and written
3) Problem solving skills
4) Leadership
5) Interpersonal skills
6) Initiative. 7+ to 10 years of experience
Experience Level:
5+ Years
Requirements:
Improve system performance by increasing the reliability of all plant equipment including process, packaging, material handling, and utility systems.
Provide technical support for the evolution fr
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